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Programmable Controller SYSMAC CJ Series; Omron to Release Pulse I/O Modules for CJ2M CPU Unit

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KYOTO, Japan - (BUSINESS WIRE) - OMRON Corporation (TOKYO:6645)(ADR:OMRNY) today announced plans to release the following products in Japan* on July 30.

Pulse I/O modules for SYSMAC CJ2M Series Programmable Controllers

  • Model: CJ2M-MD211 (Sinking Output Type)
  • Model: CJ2M-MD212 (Sourcing Output Type)

These modules have configurable pulse I/O functions and a dedicated high-speed interface to the CJ2M CPU units. One or two modules can be attached to CJ2M CPU Units, extending the CPU functionality with position control of up to four axes.

Background

Driven by the severe economic conditions in recent years, users of manufacturing systems are increasingly seeking cost reductions. Their machine suppliers therefore also need to continuously improve their cost competitiveness. An important step in production machinery cost reduction is the standardization of control systems, allowing efficient re-use of designs and programs. The scalability of Omron's control systems allows the machine builder to develop from low-end to extensive high-speed machines with minimized development effort.

For small-scale and simple position control applications with one or two axes, the use of compact controllers with pulse I/O functions built into the CPU is commonplace. However, such built-in functionality is usually limited to basic PLCs, with a small program capacity and limited expansion options. For more complex tasks with more axes to be controlled, high-end modular controllers are required, expanded with intelligent position control modules.

The new CJ2M pulse I/O modules provide an effective way to add position control functionality to any of the CJ2M CPU units as of unit version 2.0. With program capacities ranging from 5K to 60K steps, and the possibility of expansion with a wide variety of I/O units, this PLC family offers cost-efficiency without the limitations of a fixed built-in I/O configuration. With CJ2M's wide variety of capacities and communication interfaces, machines requiring up to 4 axes of position control can be designed in a modular way using the new pulse I/O modules.

To expand a system beyond four axes, or to further increase speed or accuracy, you can use additional position control units, either with pulse I/O or high-speed network interfaces.

* Availability: CJ2M-MD211/-MD212 models will be available from September 1, 2010.

Major features

1. Choose the CPU to match your needs

Up to two pulse I/O modules can be mounted on any CJ2M CPU Unit, with a choice of 5 program capacities from 5K steps to 60K steps. Position control commands of the CJ2M CPU Unit can be used to directly control up to for four axes, doubling the capacity of the older CJ1M series.

2. High-speed and high-accuracy pulse output

The output functions of the pulse I/O modules contribute to shortening machine cycle times with high-speed start-up. The pulse control cycle of 1ms and an output frequency of up to 100 kpps ensure smooth responses, contributing to high-accuracy positioning. The new Interrupt Feeding Instruction (IFEED) eliminates delays caused by the interrupt startup time or the occurrence of other interrupts, allowing improved feeding accuracy.

3. Smooth acceleration and deceleration

In addition to the Trapezoidal acceleration/deceleration profiles common in basic position control applications, the new pulse I/O modules also offer S-curve acceleration/deceleration. The smoother transitions reduce mechanical stress and vibrations, improving production quality and reducing machine wear.

4. Flexibility in functionality

The pulse I/O module's inputs can be configured to work in four different modes: normal input, interrupt input, quick-response input, and high-speed counter input. Combinations of various types of inputs on a single pulse I/O unit allow you to adapt the PLC to the machine, without changing hardware.

5. Easy, yet powerful programming, monitoring, and debugging

Dedicated instructions plus a library of OMRON Function Blocks greatly reduce programming effort. Enhanced data tracing functions in CJ2M and CX-Programmer V9 can be used for monitoring or detailed analysis of position control behavior at PLC cycle time level.

Pulse I/O Module Specifications

Item Specifications
Compatibility CJ2M-series CPUs (Unit Version 2.0 or later)

Max. 2 modules per CPU

Input 10 input points can be used as normal inputs, interrupt inputs, quick-response inputs, or high-speed counter inputs.
Normal input Max. 10 per module
Interrupt input or

quick-response input

Max. 4 per module

Minimum required ON time : 30 μs

High-speed counter input Max. 2 per module

Maximum frequency: 100 kHz for single phase, 50 kHz for differential phase

Output 6 Output points can be used as normal outputs, pulse outputs, or PWM outputs.

Output method: Sinking or sourcing transistor outputs (2 different models)

Normal outputs Max. 6 per module
Number of pulse outputs Max. 2 per module

Output frequency: 1 pps to 100 kpps (in 1 pps steps)

Acceleration/deceleration curve: Linear and S-curve

PWM Output Max. 2 per module

Output frequency: 0.1 to 6,553.5 Hz (in 0.1-Hz steps) or 1 to 32,800 Hz (in 1-Hz steps)

Model List 

Name Model Specifications

Pulse I/O Module

CJ2M-MD211 Sinking output type, MIL connector

10 inputs and 6 outputs

CJ2M-MD212 Sourcing output type, MIL connector

10 inputs and 6 outputs

About Omron

Headquartered in Kyoto, Japan, Omron Corporation is a global leader in the field of automation. Established in 1933 and headed by President Hisao Sakuta, Omron has more than 35,000 employees in more than 35 countries working to provide products and services to customers in a variety of fields including industrial automation, electronic components industries, social systems and healthcare. The company is divided into five regions and head offices are in Japan (Kyoto), Asia Pacific (Singapore), China (Shanghai), Europe (Amsterdam) and US (Chicago). For more information, visit Omron's Web site at http://www.omron.com/

Photos/Multimedia Gallery Available: http://www.businesswire.com/cgi-bin/mmg.cgi?eid=6372258&lang=en

OMRON Corporation
HIROSHI UJIMOTO, +81-75-344-7173
Automation Systems Division HQ
Industrial Automation Business Company
Fax: +81-75-344-7149,
hiroshi_ujimoto@omron.co.jp



 
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