Published:
Atlas Copco First to Offer Certified 'Net Zero Energy Consumption' Compressors - the 'Carbon Zero' Range
ANTWERP, Belgium - (BUSINESS WIRE) - Atlas Copco's (STO:ATCOA)(STO:ATCOB) Oil-free Air division has
announced that the company's ZR series of water-cooled oil-free air
compressors with built-in energy recovery systems is the first in the
world to be TÃV certified for 'net zero energy consumption' at specific
design conditions. It has been proven that 100% of the electrical
power input could be recovered in the form of hot water. With these
'Carbon Zero' compressors, industries using a great deal of hot water
and steam such as food & beverage, dairies, pulp & paper,
pharmaceuticals, chemicals and petrochemicals, power plants, clean rooms
and textiles can dramatically cut down on their energy bill.
Energy savings in compressed air systems are very important as energy
consumption typically represents over 80% of a compressor's lifecycle
cost. While compressed air systems on average account for about 10% of
industrial electricity consumption, it can be as high as 40% of a
plant's electricity bill. For this reason, Atlas Copco has been
innovating for energy-efficient compressed air solutions for many years.
The new certification is yet another milestone in Atlas Copco's history
of innovation.
"We are very pleased to offer our customers a compressed air solution
which can recover 100% of the input energy," says Stephan Kuhn,
President of Atlas Copco's Compressor Technique business area. "Today
our customers face stringent targets to reduce carbon dioxide emissions.
With the Carbon Zero compressor, customers can get compressed air
virtually for free, which has significant impact towards preserving the
environment and also on their bottom line."
The independent Technische Ãberwachungs-Verein (German Technical
Monitoring Association, or "TÃV" ) earlier this year supervised the
type-testing of Atlas Copco's ZR 55-750 water-cooled oil-free screw
compressors, equipped with built-in energy recovery systems . The
testing process involved real-time measurement of the electrical power
input and the output power as hot water. The two measurements were then
compared. It was proven that under the specific design conditions of
40°C and 70% relative humidity, 100% of the input electrical power could
be recovered.
While the Carbon Zero compressor compresses air, all the input
electrical energy is converted into heat. This heat appears at different
compressor components. The challenge is really to pick up this heat from
all the components which are the compression elements, the oil cooler,
intercooler and aftercooler. The built-in energy recovery system
circulates cooling water through all these components and as a result of
the heat transfer, yields hot water at up to 90°C. This hot water can
find several applications in the industry.
Most industries can make use of hot water for space heating, showers and
other such applications. However the industries that will benefit the
most are those that have a continuous need for hot water and steam in
their processes. Typical process hot water and steam users include food
& milk processing plants (scalding, cleaning, sterilization, melting),
pulp & paper industry (in the digester & evaporators, and in bleaching,
pulping ), textile industry (dyeing, stabilization of manmade fibers),
pharmaceutical industry (fermentation and sterilization), refineries,
chemical and petrochemical plants (steam distillation, enhanced
recovery, stripping, heat tracing), power plants (electricity
generation), clean rooms (humidification).
The hot water or steam is normally generated using industrial boilers
which consume electricity or fuels like heating oil or natural gas. When
using hot water from the compressor, either directly or as pre-heated
boiler feed water, the consumption of fuel can be either dramatically
reduced or be eliminated. This results in significant energy savings.
Chris Lybaert, President of Atlas Copco's Oil-free Air Division says
"In summary, the Carbon Zero compressor offers our customers a
double-win with enormous environmental benefits along with increased
profitability."
Atlas Copco may be required to disclose the information provided
herein pursuant to the Securities Markets Act.
Atlas Copco is a world leading provider of industrial
productivity solutions. The products and services range from compressed
air and gas equipment, generators, construction and mining equipment,
industrial tools and assembly systems, to related aftermarket and
rental. In close cooperation with customers and business partners, and
with 136 years of experience, Atlas Copco innovates for superior
productivity. Headquartered in Stockholm, Sweden, the Group's global
reach spans more than 160 markets. In 2008, Atlas Copco had 34 000
employees and revenues of BSEK 74 (BEUR 7.7). Learn more at www.atlascopco.com.
Oil-free Air is a division within Atlas Copco's Compressor
Technique business area. It develops, manufactures, and markets oil-free
air compressors for all kind of industries worldwide where the air
quality is vital, and oil-injected compressors for less critical
applications. The division focuses on air optimization systems and
quality air solutions to further improve customers' productivity. The
divisional headquarters and main production center are located in
Antwerp, Belgium.
FOOTNOTE TO EDITORS:
This release, plus a full press kit and high-resolution photographs and
diagrams, is available on the Atlas Copco website: www.carbonzerocompressors.com
Photos/Multimedia Gallery Available: http://www.businesswire.com/cgi-bin/mmg.cgi?eid=5995771&lang=en
Atlas Copco Compressor Technique - Oil-free Air Division
Chris
Lybaert, President
+32 3 870 22 09
chris.lybaert@be.atlascopco.com
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